{"id":14059,"date":"2025-11-12T19:59:35","date_gmt":"2025-11-12T12:59:35","guid":{"rendered":"https:\/\/vietextile.com\/?p=14059"},"modified":"2025-11-12T20:00:48","modified_gmt":"2025-11-12T13:00:48","slug":"procuring-weft-stop-motion-components-3-ways","status":"publish","type":"post","link":"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/","title":{"rendered":"The Effect of Weft Stop Motion in Reducing Finished Fabric Damage \u2013 A Comprehensive Technical Guide"},"content":{"rendered":"\n<p>In <a href=\"https:\/\/vietextile.com\/en\/high-speed-loom-fabrics\/\">high-speed weaving<\/a>, warp yarn breakage is an inevitable incident. If this fault is not immediately detected and addressed, the loom will continue weaving without the weft yarn, causing severe weaving defects (Mispick, Crack) that span multiple picks, damaging the finished fabric, and reducing product value.<\/p>\n\n\n\n<p>The <a href=\"https:\/\/textilelearner.net\/types-of-weft-stop-motion-in-weaving\/\" target=\"_blank\" rel=\"noopener\">Weft Stop Motion<\/a> system (The mechanism for stopping the machine upon weft breakage) was developed to solve this problem. This is a core safety component that determines the output quality of the loom. Maintenance and Procuring Weft Stop Motion Components are vital factors in ensuring instantaneous reaction, minimizing damage, and maintaining stable operational efficiency. This article will delve into the operating principle, the types of faults that arise, and the strategy for managing replacement components.<\/p>\n\n\n\n<p><a href=\"https:\/\/vietextile.com\/en\/industrial-weaving-machine\/\">Modern looms<\/a> operate at speeds up to thousands of Picks Per Minute (PPM). A weft breakage fault lasting only a few seconds can create a flawed fabric segment several meters long. The main function of the Weft Stop Motion is to detect the absence of the weft yarn as it crosses the fabric width (or immediately after it is cut). Upon detecting an error, the system sends a signal to the central controller to activate the electromagnetic brake (Brake) and stop the machine immediately.<\/p>\n\n\n\n<p>The precision and reaction speed of the Weft Stop Motion entirely depend on the sensitivity of the sensors (Sensor) and the quality of the related electronic components. Substandard components can lead to two serious types of errors: &#8220;False Stop&#8221; (causing time waste) and &#8220;Missed Stop&#8221; (causing severe fabric damage).<\/p>\n\n\n\n<p>To optimize efficiency and quality, textile factories need to understand the structure, operating mechanism, and know the correct method for Procuring Weft Stop Motion Components, suitable for each type of loom (Airjet, Waterjet, Rapier) and the type of yarn being woven. We will analyze these issues in detail.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"629\" src=\"https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H1-1024x629.jpg\" alt=\"Cung c\u1ea5p linh ki\u1ec7n weft stop motion\" class=\"wp-image-14085\" title=\"\" srcset=\"https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H1-1024x629.jpg 1024w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H1-300x184.jpg 300w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H1-768x472.jpg 768w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H1.jpg 1189w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption><\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"1_Structure_and_Operating_Principle_of_the_Weft_Stop_Motion\"><\/span><strong>1. Structure and Operating Principle of the Weft Stop Motion<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2><div id=\"ez-toc-container\" class=\"ez-toc-v2_0_80 ez-toc-wrap-left-text counter-hierarchy ez-toc-counter ez-toc-white ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title ez-toc-toggle\" style=\"cursor:pointer\">N\u1ed9i dung t\u00f3m t\u1eaft<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 eztoc-toggle-hide-by-default' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#1_Structure_and_Operating_Principle_of_the_Weft_Stop_Motion\" >1. Structure and Operating Principle of the Weft Stop Motion<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#11_Core_Components_of_the_System\" >1.1. Core Components of the System<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#12_In-Depth_Operating_Principle_Timing\" >1.2. In-Depth Operating Principle (Timing)<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#2_Core_Effects_in_Reducing_Finished_Fabric_Damage\" >2. Core Effects in Reducing Finished Fabric Damage<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#21_Preventing_Extended_Mispick_Defects_Missing_Weft_Yarn\" >2.1. Preventing Extended Mispick Defects (Missing Weft Yarn)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#22_Controlling_Tension_Marks_and_Loose_Yarn_Loops\" >2.2. Controlling Tension Marks and Loose Yarn Loops<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#23_Minimizing_Mechanical_Impact_During_Fault_Handling\" >2.3. Minimizing Mechanical Impact During Fault Handling<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#3_Common_Types_of_Weft_Stop_Motion_and_Replacement_Components\" >3. Common Types of Weft Stop Motion and Replacement Components<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#31_Optical_Weft_Stop_Motion_Photo_Sensor\" >3.1. Optical Weft Stop Motion (Photo Sensor)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#32_CapacitivePiezoelectric_Weft_Stop_Motion\" >3.2. Capacitive\/Piezoelectric Weft Stop Motion<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#33_Hydraulic_Weft_Stop_Motion_Waterjet_Detectors\" >3.3. Hydraulic Weft Stop Motion (Waterjet Detectors)<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#4_Diagnosing_Common_Faults_Due_to_Worn_Weft_Stop_Motion_Components\" >4. Diagnosing Common Faults Due to Worn Weft Stop Motion Components<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-13\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#41_False_Stop_Fault_%E2%80%93_Causing_Productivity_Waste\" >4.1. False Stop Fault \u2013 Causing Productivity Waste<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-14\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#42_Missed_Stop_Fault_%E2%80%93_Causing_Severe_Fabric_Damage\" >4.2. Missed Stop Fault \u2013 Causing Severe Fabric Damage<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-15\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#5_Strategy_for_Management_and_Procuring_Weft_Stop_Motion_Components\" >5. Strategy for Management and Procuring Weft Stop Motion Components<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-16\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#51_Total_Cost_of_Ownership_TCO_Analysis\" >5.1. Total Cost of Ownership (TCO) Analysis<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-17\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#52_Essential_Spare_Parts_Stocking_Safety_Stock\" >5.2. Essential Spare Parts Stocking (Safety Stock)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-18\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#53_Alignment_Procedure_After_Replacement\" >5.3. Alignment Procedure After Replacement<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-19\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#6_Technical_Factors_When_Procuring_Weft_Stop_Motion_Components_by_Loom_Brand\" >6. Technical Factors When Procuring Weft Stop Motion Components by Loom Brand<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-20\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#61_Toyota_Airjet_Looms_JAT_Series\" >6.1. Toyota Airjet Looms (JAT Series)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-21\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#62_Tsudakoma_Waterjet_Looms_ZW_Series\" >6.2. Tsudakoma Waterjet Looms (ZW Series)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-22\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#63_Rapier_Looms_Dornier_Picanol\" >6.3. Rapier Looms (Dornier, Picanol)<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-23\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#7_VieTextile_The_Comprehensive_Solution_for_Procuring_Weft_Stop_Motion_Components\" >7. VieTextile: The Comprehensive Solution for Procuring Weft Stop Motion Components<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-24\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#71_Supplying_OEM_Components_Guaranteeing_Reaction_Speed\" >7.1. Supplying OEM Components Guaranteeing Reaction Speed<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-25\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#72_Specialized_Technical_Alignment_Support\" >7.2. Specialized Technical Alignment Support<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-26\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#73_Diversifying_Parts_Selection\" >7.3. Diversifying Parts Selection<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-27\" href=\"#\" data-href=\"https:\/\/vietextile.com\/en\/procuring-weft-stop-motion-components-3-ways\/#8_Frequently_Asked_Questions_about_Procuring_Weft_Stop_Motion_Components_FAQ\" >8. Frequently Asked Questions about Procuring Weft Stop Motion Components (FAQ)<\/a><\/li><\/ul><\/nav><\/div>\n\n\n\n\n<p>Weft Stop Motion is an integrated system consisting of synchronized electro-mechanical components.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"11_Core_Components_of_the_System\"><\/span><strong>1.1. Core Components of the System<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/vietextile.com\/en\/yarn-sensor-supplier-3-cost-considerations\/\"><strong>Weft Sensor\/Detector<\/strong><\/a><strong>:<\/strong> This is the heart of the system, usually an optical sensor (Photo Sensor) or a capacitive\/piezoelectric sensor. Its function is to detect the presence of the weft yarn at one or more specific positions across the fabric width.&nbsp;<\/li>\n\n\n\n<li><strong>Amplifier\/Controller:<\/strong> Receives the extremely small signal from the sensor, amplifies it, and compares it with the reference signal (Reference Signal) within the set timing window (Timing).&nbsp;<\/li>\n\n\n\n<li><strong>Stopping Mechanism (Brake &amp; Clutch):<\/strong> Upon detecting a fault signal, the controller activates the brake to stop the machine in the shortest time possible, typically less than one weaving cycle.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"12_In-Depth_Operating_Principle_Timing\"><\/span><strong>1.2. In-Depth Operating Principle (Timing)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>The Weft Stop Motion system does not operate continuously but is activated within a specific time window (Window Time), typically measured by the main shaft&#8217;s rotational angle (Crank Angle).&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Weft Detection Position:<\/strong> The weft yarn is checked at one or more positions, for example: 30% (start), 50% (middle), and 90% (end) of the fabric width.&nbsp;<\/li>\n\n\n\n<li><strong>Fault Handling Process:<\/strong><\/li>\n<\/ul>\n\n\n\n<ol class=\"wp-block-list\">\n<li>The weft yarn is inserted.<\/li>\n\n\n\n<li>The sensor detects the yarn and sends a &#8220;OK&#8221; signal to the processor.<\/li>\n\n\n\n<li>If no &#8220;OK&#8221; signal is received within the allowed time window, the processor confirms a weft break.<\/li>\n\n\n\n<li>The electromagnetic brake (Brake Solenoid) is activated to stop the machine immediately.<\/li>\n\n\n\n<li>The machine stops at a safe position (usually 90 or 180 degrees) for the technician to easily handle the fault.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"2_Core_Effects_in_Reducing_Finished_Fabric_Damage\"><\/span><strong>2. Core Effects in Reducing Finished Fabric Damage<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Weft Stop Motion plays a critical role in protecting finished fabric quality from serious, especially repetitive, defects.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"21_Preventing_Extended_Mispick_Defects_Missing_Weft_Yarn\"><\/span><strong>2.1. Preventing Extended Mispick Defects (Missing Weft Yarn)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>A Mispick fault occurs when the machine fails to stop immediately after a weft break.&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Damage:<\/strong> As the machine continues to run, it creates a gap without weft yarn, then inserts a new yarn in the next cycle. This fault creates a &#8220;crack&#8221; (Crack) or a different colored horizontal stripe (Barre) on the fabric, degrading the finished fabric value to Grade B, or even Grade C.&nbsp;<\/li>\n\n\n\n<li><strong>Effect:<\/strong> Weft Stop Motion ensures the machine stops immediately within the weaving cycle where the fault occurs, limiting the Mispick defect to just one pick, making it easier for the technician to handle the fault and perform pick removal.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"22_Controlling_Tension_Marks_and_Loose_Yarn_Loops\"><\/span><strong>2.2. Controlling Tension Marks and Loose Yarn Loops<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>Weft tension is crucial. When a yarn breaks, the remaining yarns can become unevenly tense or loose.&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Damage:<\/strong> If the machine does not stop quickly, tension fluctuation can cause a horizontal stripe effect (Barre) or deform the weaving structure around the break point.&nbsp;<\/li>\n\n\n\n<li><strong>Effect:<\/strong> Instantaneous machine stoppage helps fix the position of the remaining warp and weft yarns, minimizing mechanical deformation of the fabric structure before the fault is addressed.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"23_Minimizing_Mechanical_Impact_During_Fault_Handling\"><\/span><strong>2.3. Minimizing Mechanical Impact During Fault Handling<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>When the machine stops promptly, the fault handling process (cleaning broken yarn, re-inserting yarn) takes place more easily. <strong>Benefit:<\/strong> Reduces worker manipulation time and avoids auxiliary damage to other components like the Reed or Heddle due to tangled broken yarn. <strong>Advice:<\/strong> Procuring Weft Stop Motion Components helps the system stop the machine smoothly, without mechanical shock, protecting the lifespan of the brake and motor.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"3_Common_Types_of_Weft_Stop_Motion_and_Replacement_Components\"><\/span><strong>3. Common Types of Weft Stop Motion and Replacement Components<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"629\" src=\"https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H2-1024x629.jpg\" alt=\"Mua linh ki\u1ec7n weft stop motion ch\u1ea5t l\u01b0\u1ee3ng cao\" class=\"wp-image-14088\" title=\"\" srcset=\"https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H2-1024x629.jpg 1024w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H2-300x184.jpg 300w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H2-768x472.jpg 768w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H2.jpg 1189w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption><\/figcaption><\/figure>\n\n\n\n<p>The selection and Procuring Weft Stop Motion Components must be based on the technology and the type of loom being used.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"31_Optical_Weft_Stop_Motion_Photo_Sensor\"><\/span><strong>3.1. Optical Weft Stop Motion (Photo Sensor)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>Common on Airjet and Rapier looms. The system uses a light beam and a receiver to detect the yarn.&nbsp;<\/p>\n\n\n\n<p><strong>Principle:<\/strong> The weft yarn passing through cuts the light beam, creating a signal change at the receiver. If there is no change, the machine reports an error.&nbsp;<\/p>\n\n\n\n<p><strong>Components to Procure:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Transmitter\/Receiver:<\/strong> Sensors must have high sensitivity and good resistance to dust\/vibration.<\/li>\n\n\n\n<li><strong>Signal Cable:<\/strong> Cables must withstand heat and friction, ensuring the signal is not disturbed. <strong>Wear Fault:<\/strong> The sensor surface accumulates dust or is scratched, leading to a &#8220;False Stop&#8221; due to a weak signal. It is necessary to focus on Procuring Weft Stop Motion Components for replacement and adjusting the angle.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"32_CapacitivePiezoelectric_Weft_Stop_Motion\"><\/span><strong>3.2. Capacitive\/Piezoelectric Weft Stop Motion<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>Often used in applications for weaving metal or conductive yarns.&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Principle:<\/strong> Detects changes in capacitance or pressure as the weft yarn passes through.&nbsp;<\/li>\n\n\n\n<li><strong>Components to Procure:<\/strong> The piezoelectric sensor and the pre-amplifier (Pre-Amplifier) must have high electromagnetic noise filtering capability.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"33_Hydraulic_Weft_Stop_Motion_Waterjet_Detectors\"><\/span><strong>3.3. Hydraulic Weft Stop Motion (Waterjet Detectors)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>Specific to Waterjet looms. Typically optical or mechanical sensors sensitive to the presence of the water stream carrying the yarn.&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Components to Procure:<\/strong> The sensor must be protected by a waterproof casing and withstand humid, corrosive environments. Procuring Weft Stop Motion Components for Waterjet looms requires corrosion-resistant materials.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"4_Diagnosing_Common_Faults_Due_to_Worn_Weft_Stop_Motion_Components\"><\/span><strong>4. Diagnosing Common Faults Due to Worn Weft Stop Motion Components<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The wear and tear of the Weft Stop Motion system causes two main types of faults: False Stop and Missed Stop.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"41_False_Stop_Fault_%E2%80%93_Causing_Productivity_Waste\"><\/span><strong>4.1. False Stop Fault \u2013 Causing Productivity Waste<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>This fault occurs when the machine stops but the weft yarn was actually inserted successfully. <strong>Main Causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Dust Accumulation on Sensor:<\/strong> Yarn dust adheres to the optical sensor surface, attenuating the signal strength.<\/li>\n\n\n\n<li><strong>Overly High Sensitivity Setting:<\/strong> The system is set too sensitively, making it easily affected by vibration or electromagnetic noise.<\/li>\n\n\n\n<li><strong>Damaged Signal Cable:<\/strong> The cable is cracked, exposed, or has poor contact, causing sudden signal loss\/noise. <strong>Remedy:<\/strong> Regular cleaning. If the fault persists, it is necessary to focus on Procuring Weft Stop Motion Components.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"42_Missed_Stop_Fault_%E2%80%93_Causing_Severe_Fabric_Damage\"><\/span><strong>4.2. Missed Stop Fault \u2013 Causing Severe Fabric Damage<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>This fault occurs when the weft yarn breaks but the machine does not stop, creating an extended Mispick defect. <strong>Main Causes:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Completely Damaged Sensor:<\/strong> The electronic circuit or the transmitter\/receiver of the sensor is burned\/damaged.<\/li>\n\n\n\n<li><strong>Faulty Processor (Amplifier):<\/strong> The signal processing chip no longer functions accurately.<\/li>\n\n\n\n<li><strong>Incorrect Stopping Timing:<\/strong> The time window for checking the yarn does not match the time the yarn passes through. <strong>Remedy:<\/strong> This is a serious fault, requiring immediate replacement. It is necessary to focus on Procuring Weft Stop Motion Components.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"5_Strategy_for_Management_and_Procuring_Weft_Stop_Motion_Components\"><\/span><strong>5. Strategy for Management and Procuring Weft Stop Motion Components<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"629\" src=\"https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H3-1024x629.jpg\" alt=\"Linh ki\u1ec7n weft stop motion ch\u00ednh h\u00e3ng\" class=\"wp-image-14091\" title=\"\" srcset=\"https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H3-1024x629.jpg 1024w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H3-300x184.jpg 300w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H3-768x472.jpg 768w, https:\/\/vietextile.com\/wp-content\/uploads\/2025\/11\/Mua-linh-kien-weft-stop-motion-H3.jpg 1189w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption><\/figcaption><\/figure>\n\n\n\n<p>To optimize weaving efficiency, a smart procurement and maintenance strategy is needed.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"51_Total_Cost_of_Ownership_TCO_Analysis\"><\/span><strong>5.1. Total Cost of Ownership (TCO) Analysis<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>The initial purchase price should not be the sole comparison point.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>OEM Components:<\/strong> Ensure high precision and long lifespan (typically 20,000 &#8211; 30,000 hours), minimizing False Stop and Missed Stop faults. TCO is lower due to fewer sudden failures and less fabric defects.<\/li>\n\n\n\n<li><strong>Aftermarket Components:<\/strong> Can be 50% cheaper, but are prone to interference and failure in vibrating environments, leading to increased machine downtime costs, fault handling costs, and rejected fabric costs. <strong>Conclusion:<\/strong> For Critical (Grade A) Weft Stop Motion Components, prioritize the method of Procuring Weft Stop Motion Components.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"52_Essential_Spare_Parts_Stocking_Safety_Stock\"><\/span><strong>5.2. Essential Spare Parts Stocking (Safety Stock)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>Stocking easily damaged components is necessary to avoid component waiting time.&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Products to Stock:<\/strong> Backup optical sensors, signal cables, and related brake relays\/solenoids.&nbsp;<\/li>\n\n\n\n<li><strong>Priority:<\/strong> Stock sensors for the highest-speed loom models (e.g., Toyota JAT710, Tsudakoma ZAX9100) because these machines pose the greatest risk of creating fabric defects.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"53_Alignment_Procedure_After_Replacement\"><\/span><strong>5.3. Alignment Procedure After Replacement<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>After Procuring Weft Stop Motion Components and replacing them, alignment is mandatory.&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Crank Angle Alignment:<\/strong> Ensure the sensor is activated and checks the yarn at the exact main shaft crank angle specified by the loom manufacturer. A 1-degree deviation can cause a fault.&nbsp;<\/li>\n\n\n\n<li><strong>Sensitivity Adjustment:<\/strong> Use a measuring device (Oscilloscope) to check the signal amplitude. Sensitivity must be set at the optimal level: high enough to detect thin yarns, but low enough to resist noise and vibration.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"6_Technical_Factors_When_Procuring_Weft_Stop_Motion_Components_by_Loom_Brand\"><\/span><strong>6. Technical Factors When Procuring Weft Stop Motion Components by Loom Brand<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Each loom brand has different technical requirements for Weft Stop Motion Components.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"61_Toyota_Airjet_Looms_JAT_Series\"><\/span><strong>6.1. Toyota Airjet Looms (JAT Series)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Requirement:<\/strong> Components must be compatible with Toyota&#8217;s high-speed signal processing system. The sensor must be effective against fly dust, as the Airjet environment is often dry and dusty.&nbsp;<\/li>\n\n\n\n<li><strong>Focus when Procuring:<\/strong> The durability of the sensor casing and the quality of the connector to withstand continuous vibration.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"62_Tsudakoma_Waterjet_Looms_ZW_Series\"><\/span><strong>6.2. Tsudakoma Waterjet Looms (ZW Series)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Requirement:<\/strong> Components must be completely waterproof and corrosion-resistant. The sensor must be protected by a casing with a high IP (Ingress Protection) rating.&nbsp;<\/li>\n\n\n\n<li><strong>Focus when Procuring:<\/strong> The material of the protective casing and signal cable must withstand humid environments and chemical vapors. Procuring Weft Stop Motion Components for Waterjet looms requires special attention to corrosion resistance.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"63_Rapier_Looms_Dornier_Picanol\"><\/span><strong>6.3. Rapier Looms (Dornier, Picanol)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Requirement:<\/strong> High precision in timing due to the more complex weft insertion mechanism. The sensor needs to be installed at multiple points to check the entire length of the weft yarn.&nbsp;<\/li>\n\n\n\n<li><strong>Focus when Procuring:<\/strong> Sensitivity and the ability to transmit accurate signals over long distances (especially for wide-width looms).<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"7_VieTextile_The_Comprehensive_Solution_for_Procuring_Weft_Stop_Motion_Components\"><\/span><strong>7. VieTextile: The Comprehensive Solution for Procuring Weft Stop Motion Components<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>VieTextile is a trusted partner providing genuine Weft Stop Motion solutions and specialized technical services.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"71_Supplying_OEM_Components_Guaranteeing_Reaction_Speed\"><\/span><strong>7.1. Supplying OEM Components Guaranteeing Reaction Speed<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>We provide OEM sensor components and signal amplifiers, ensuring a reaction speed of under 1 ms \u2013 a key factor for the machine to stop promptly at weaving speeds over 1500 PPM.&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Quality Control:<\/strong> Every Weft Stop Motion Component is tested for sensitivity and noise immunity before reaching the customer.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"72_Specialized_Technical_Alignment_Support\"><\/span><strong>7.2. Specialized Technical Alignment Support<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>Replacing the Weft Stop Motion requires specialized knowledge of weaving angles and electronics. VieTextile&#8217;s technical team assists with:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Timing Setup:<\/strong> Adjusting the main shaft crank angle so the sensor checks the yarn at the correct moment.<\/li>\n\n\n\n<li><strong>Noise Handling:<\/strong> Diagnosing and eliminating electromagnetic interference (EMI) sources that cause False Stop faults.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"73_Diversifying_Parts_Selection\"><\/span><strong>7.3. Diversifying Parts Selection<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>VieTextile provides a full range of Weft Stop Motion Components for popular loom brands (Toyota, Tsudakoma, Picanol, Dornier, Sulzer), making it easy for factories to focus on Procuring Weft Stop Motion Components suitable for each specific Model.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"8_Frequently_Asked_Questions_about_Procuring_Weft_Stop_Motion_Components_FAQ\"><\/span><strong>8. Frequently Asked Questions about Procuring Weft Stop Motion Components (FAQ)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>This section addresses specialized questions related to the Weft Stop Motion system and component procurement.<\/p>\n\n\n\n<p><strong>8.1. How do I know if the Weft Stop Motion sensor needs to be replaced?<\/strong> <strong>Answer:<\/strong> The sensor needs replacement when: 1) The frequency of False Stop or Missed Stop faults suddenly increases, which is not caused by dust or incorrect alignment. 2) After measurement, the sensor&#8217;s Signal Amplitude drops below the safe threshold, despite being thoroughly cleaned.<\/p>\n\n\n\n<p><strong>8.2. How does the choice made when Procuring Weft Stop Motion Components directly affect the fabric?<\/strong> <strong>Answer:<\/strong> The choice of poor-quality items when Procuring Weft Stop Motion Components results in slow reaction speed (signal delay), causing the machine to stop 10 ms later. This delay is enough to create an extended Mispick fault, leading to a Crack defect on the fabric or a serious horizontal stripe defect.<\/p>\n\n\n\n<p><strong>8.3. Can a faulty optical sensor be repaired?<\/strong> <strong>Answer:<\/strong> Most modern optical sensors are monolithic components. Repair is often ineffective and does not guarantee sensitivity, especially for high-speed sensors. The safest solution is Procuring Weft Stop Motion Components.<\/p>\n\n\n\n<p><strong>8.4. How should a False Stop fault caused by the Weft Stop Motion be handled?<\/strong> <strong>Answer:<\/strong> First, clean the sensor and check the signal cable. If the fault persists, try slightly reducing the Sensitivity. If it still cannot be resolved, the fault may lie in the Amplifier or the sensor itself has suffered permanent sensitivity degradation and needs replacement.<\/p>\n\n\n\n<p><strong>8.5. What is VieTextile&#8217;s commitment when Procuring Weft Stop Motion Components?<\/strong> <strong>Answer:<\/strong> We commit to supplying OEM or OEM-equivalent components, guaranteeing precise tolerance and reaction speed according to the machine manufacturer&#8217;s standards, helping you optimize fabric quality and minimize machine downtime.<\/p>\n\n\n\n<p>Weft Stop Motion is the quality shield for finished fabric. Don&#8217;t let worn components harm your profit. Contact VieTextile immediately for specialized consultation on the Weft Stop Motion system, fault diagnosis, and to ensure the Procuring Weft Stop Motion Components, guaranteeing superior reliability and performance for your loom.&nbsp;<\/p>\n\n\n\n<p><strong>Contact Information:&nbsp;<\/strong><\/p>\n\n\n\n<p> Hotline: 0901 809 309&nbsp;<\/p>\n\n\n\n<p> Email: info@vietextile.com&nbsp;<\/p>\n\n\n\n<p> Website: https:\/\/vietextile.com<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>In high-speed weaving, warp yarn breakage is an inevitable incident. If this fault is not immediately detected and addressed, the loom will continue weaving without the weft yarn, causing severe weaving defects (Mispick, Crack) that span multiple picks, damaging the finished fabric, and reducing product value. The Weft Stop Motion system (The mechanism for stopping [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":14082,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[169],"tags":[],"class_list":["post-14059","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-textile-machinery"],"_links":{"self":[{"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/posts\/14059","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/comments?post=14059"}],"version-history":[{"count":3,"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/posts\/14059\/revisions"}],"predecessor-version":[{"id":14093,"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/posts\/14059\/revisions\/14093"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/media\/14082"}],"wp:attachment":[{"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/media?parent=14059"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/categories?post=14059"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/vietextile.com\/en\/wp-json\/wp\/v2\/tags?post=14059"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}