In the industrial textile sector, the performance of shuttle looms heavily depends on the quality and compatibility of spare parts, especially the picking stick. Using picking sticks that do not meet the Original Equipment Manufacturer (OEM) standard is the leading cause of machine errors, speed reduction, and decreased equipment lifespan. This article will delve into the importance of a professional loom picker supply by manufacturer service, helping textile producers optimize performance and finished fabric quality.
The Vietnamese textile industry operates a large volume of high-tech shuttle looms from world-leading brands like Tsudakoma, Picanol, Toyota, and Sulzer. Each of these machine manufacturers has exclusive mechanical designs and drive systems, demanding that replacement parts meet absolute precision in material, dimensions, and hardness. If you cannot find a source that provides a precise loom picker supply by manufacturer, the risk of damage and weaving defects is significant.
The picking stick, or Pickers, is a component subjected to millions of repetitions of friction and impulse force. Even a minimal deviation in size, material composition (such as Shore hardness), or surface coating can disrupt the dynamic balance of the machine. This not only leads to an increased yarn break rate but also rapidly wears out other expensive components like Shuttle Boxes and drive shafts.
VieTextile prides itself on being a reliable partner for loom picker supply by manufacturer, ensuring that every spare part meets OEM standards and is optimized for each specific machine model. We understand that choosing the correct picking stick is a strategic technical decision that determines a business’s competitiveness and profitability.
1. Technical Principles of Loom Picker Supply by Manufacturer (OEM Standard)
Each shuttle loom manufacturer develops specific material standards and picking stick designs tailored to the speed and yarn type the machine is optimized for. Understanding this principle is key to ensuring compatibility and performance.
1.1. The Importance of Part Codes and Exclusive Design
Each loom model has a unique picking stick part code. This code not only represents the external dimensions but also includes the core material composition, anti-static coating, or impulse absorption padding.
A professional loom picker supply by manufacturer service must strictly adhere to these technical specifications. Using “multi-purpose” picking sticks often leads to failures because the replacement material cannot withstand the maximum operating pressure and temperature of the OEM machine.
1.2. Shore Hardness and Differences Between Manufacturers
The hardness of the picking stick (Shore Hardness) is a critical physical factor that determines the impulse absorption capacity and the stick’s durability.
Different manufacturers require different hardness levels:
- Ultra-high-speed looms (often the latest Picanol generations) require picking sticks with higher hardness to ensure a decisive drive force.
- Coarse yarn looms (older Tsudakoma models) might require a slightly softer picking stick to maximize shock absorption.
A unit that provides a loom picker supply by manufacturer must be capable of accurately measuring and supplying the exact Shore hardness required by the machine manufacturer.
1.3. Specialized Core Materials and Surface Coatings
Modern picking sticks are no longer just a piece of leather or simple polymer, but a multi-layer composite product.
- Core: Manufacturers like Sulzer often use reinforced synthetic fiber cores (Kevlar or Carbon) to achieve maximum tensile strength.
- Coating: Toyota may require a special anti-static coating for models weaving filament yarns.
VieTextile’s loom picker supply by manufacturer service ensures the material is accurately replicated, from the core structure to the final coating, helping the machine operate as reliably as new.
1.3.1. Analysis of Core Material Differences
The core material is the main load-bearing element. Different loom manufacturers optimize the core to suit their picking mechanism.
- Hard Polymer Core: Common in O and C type picking sticks, used in medium-speed looms, requiring balanced mechanical strength.
- Reinforced Fiber Composite Core: Often found in J type picking sticks of high-end manufacturers, helping the picking stick resist thermal expansion and force, maintaining absolute precision for the loom picker supply by manufacturer service.
1.3.2. Anti-Friction Coating Standards
The surface coating minimizes friction with the shuttle and the connecting rod.
- European manufacturers’ (Picanol) coatings often focus on high wear resistance.
- Japanese manufacturers’ (Tsudakoma) coatings often prioritize resistance to sizing chemical adhesion.
The loom picker supply by manufacturer must ensure this coating not only reduces friction but also withstands the chemicals in the weaving environment.
2. Loom Picker Supply for Japanese Shuttle Loom Manufacturers (Tsudakoma, Toyota)
Japanese shuttle looms are known for their reliability, high speed, and advanced electronic technology. Choosing picking sticks for these brands requires high precision in dimensions to match the sophisticated picking system.
2.1. Specific Technical Requirements for Tsudakoma Pickers
Tsudakoma is a common manufacturer of air and water jet looms. While Tsudakoma does not produce shuttle looms, their expertise in knitting and other textile parts still influences the picking stick standards.
- Wear-Resistant Pickers: Tsudakoma models often operate at very high speeds, requiring picking sticks with absolute wear resistance.
- Electronic Compatibility: Tsudakoma’s control system is very sensitive. The supplied picking stick needs good anti-static properties to avoid causing electronic signal interference in the machine.
The loom picker supply by manufacturer service for Tsudakoma should focus on product lines certified for durability at high rotational speeds.
2.2. Picking Stick Standards for Toyota Looms
Toyota looms are known for their mechanical precision and stability when weaving complex yarn types.
- Absolute Geometric Precision: The picking stick must have absolutely accurate dimensions and shape (especially the bevel angles) to fit Toyota’s drive mechanism.
- Blended Yarn Application: Many factories use Toyota for weaving blended yarns (T/C, CVC). The supplied picking stick must be balanced, capable of both withstanding Cotton friction and effectively dissipating heat for Polyester.
The loom picker supply by manufacturer service for Toyota must pay special attention to composite materials that reduce vibration and increase lifespan.
2.2.1. Optimal Picker Supply for JAT Models (Air Jet Looms)
Toyota’s JAT series are high-speed air jet looms. The picking stick must meet the requirements for smooth transmission to protect the yarn.
- Key Requirements: Controlled elasticity, precise impulse absorption capability.
A minor deviation in the loom picker supply by manufacturer can damage the air jet system and increase operating costs.
3. Loom Picker Supply for European Shuttle Loom Manufacturers (Picanol, Sulzer)
European manufacturers like Picanol and Sulzer (now Itema) are symbols of high-speed and versatile weaving technology. Their models require picking sticks with superior durability and load capacity.
3.1. High-Quality Picker Requirements for Picanol
Picanol is renowned for its Rapier Looms and Airjet machines. Picanol picking sticks often have a more complex design to optimize the rapier propulsion mechanism.
- Rapier Mechanical Compatibility: Picking sticks for Picanol Rapier must withstand strong checking and drive forces, ensuring the precision of the weaving rapier.
- Heavy Load Resistance: Picanol machines are often used to weave heavy fabrics, requiring the picking stick to have the highest possible tensile strength.
The loom picker supply by manufacturer service from VieTextile ensures the material can withstand the harsh working environment of European machines.
3.1.1. Picking Stick Standards for OptiMax and Gamma Series
New machine series like OptiMax require new-generation picking sticks with high-grade Polymer materials, possessing partial self-lubricating capability to reduce friction.
When providing a loom picker supply by manufacturer for Picanol, the model and year of manufacture must be clearly identified to select the picking stick with the appropriate hardness for the machine’s current speed.
3.2. Picking Stick Standards for Sulzer/Itema
Sulzer looms (now inherited by Itema technology) typically have a robust mechanical structure, famous for weaving specialty and wide fabrics.
- Dimensional Stability Capability: Sulzer machines operate continuously for long periods. The picking stick must have absolute dimensional stability, resisting expansion due to prolonged heat or tension.
- Deformation Resistance: The picking stick material must be able to quickly recover its shape after each picking cycle, ensuring the drive force is always uniform.
VieTextile’s loom picker supply by manufacturer service for Sulzer focuses on J-type Composite picking sticks, capable of enduring high-intensity production environments.
4. Risk Analysis of Not Using Loom Picker Supply by Manufacturer Standards
Using non-OEM standard picking sticks, whether due to counterfeit, low-quality products, or “multi-purpose” spares, leads to severe consequences regarding cost and quality.
4.1. Increased Yarn Break Rate and Reduced Fabric Quality
Non-standard picking sticks often have incorrect hardness and elasticity.
- Incorrect Hardness: Causes uneven shuttle propulsion impulse, over-tensioning warp threads or leading to unstable shuttle movement.
- Poor Coating: Increases friction, generates heat, and damages the yarn surface, especially filament yarns.
The consequence is a skyrocketing yarn break rate, continuous machine stops, and defective woven fabric (uneven weft, small tears), directly impacting fabric quality.
4.2. Reduced Lifespan of Expensive Loom Parts
Poor-quality picking sticks cannot absorb impulse effectively, causing the impact force to transfer directly to the drive mechanism.
- Shuttle Box Wear: The shuttle box surface will be damaged quickly due to inaccurate collisions, requiring high replacement costs.
- Bearing and Crankshaft Damage: Unabsorbed vibration puts stress on other delicate mechanical components, severely shortening the loom’s lifespan.
Accurate loom picker supply by manufacturer is a measure to protect long-term machine assets.
4.3. Decreased Productivity and Increased Operating Costs
When the loom is constantly stopped due to yarn breaks caused by poor-quality picking sticks, the overall factory productivity is severely reduced.
- Labor Costs: Increased labor costs for intervention and repair.
- Energy Costs: The machine does not operate efficiently, leading to unnecessary energy consumption.
Only by using a genuine loom picker supply by manufacturer and ensuring OEM quality can the factory operate the loom at its maximum designed speed.
5. VieTextile Provides Genuine Loom Picker Supply by Manufacturer
VieTextile understands that providing a loom picker supply by manufacturer is not just about selling a product; it is about delivering a comprehensive technical solution that ensures absolute compatibility and the highest operational performance for the customer’s looms.
5.1. 100% OEM Standard Compatibility Commitment
We commit that all supplied picking sticks comply 100% with the technical specifications, core materials, Shore hardness, and surface coatings according to the Original Equipment Manufacturer standards of leading machine brands. The loom picker supply by manufacturer process at VieTextile undergoes strict quality control before reaching the customer. This precision eliminates all risks related to impulse, friction, or physical deformation, protecting your yarn and loom from damage.
5.2. Diverse Picker Solutions for All Machine Series
VieTextile does not only provide a loom picker supply by manufacturer for common brands but also meets the needs for specialized models, from high-speed Air Jet looms (Toyota, Tsudakoma) to heavy-duty Rapier looms (Picanol, Sulzer). Our diverse loom picker supply by manufacturer capability saves you search time and ensures a stable supply for all equipment in your factory. Our technical team is always ready to advise on selecting the picking stick with the best durability and features.
5.3. In-Depth After-Sales Technical Support Service
We do not stop at providing a loom picker supply by manufacturer; we also offer comprehensive technical support services. This includes consultation on new picking stick tension adjustment, analysis of part-related yarn break causes, and scheduled replacement planning. Support from VieTextile helps your factory maintain the highest operational performance and extends the lifespan of other mechanical components.
5.4. Smart and Economically Efficient Investment Strategy
Using a genuine loom picker supply by manufacturer and original parts is considered a smart investment strategy. The initial cost may be higher than counterfeit goods, but the long-term benefits are superior, including: reduced maintenance costs, increased productivity due to fewer yarn breaks, and enhanced finished fabric quality. VieTextile helps you achieve optimal economic efficiency thanks to the superior durability and stability of the product.
6. Frequently Asked Questions About Loom Picker Supply by Manufacturer (FAQ)
This section addresses the most common questions related to the loom picker supply by manufacturer service and related technical issues.
6.1. Why do picking sticks from the same manufacturer (e.g., Toyota) have multiple different codes?
Answer: The different codes are because the picking sticks are designed for various machine models (e.g., JAT610, JAT710, JAT810) and different yarn types (cotton, polyester, blended yarn). Each code will have subtle differences in Shore hardness, core material, and surface coating. The loom picker supply by manufacturer service must rely on the precise code to ensure absolute compatibility.
6.2. Can “multi-purpose” picking sticks replace the need for a specific loom picker supply by manufacturer?
Answer: “Multi-purpose” picking sticks may fit dimensionally but often fail to meet the technical standards (hardness, anti-static, heat dissipation) required by the machine manufacturer. This significantly increases the risk of yarn breaks, part wear, and reduced machine performance.
6.3. How to distinguish between genuine and poor-quality picking sticks?
Answer: Genuine picking sticks (from reputable loom picker supply by manufacturer units) usually have sharp, clear color, finishing, logo, and OEM codes. Most importantly, they have uniform hardness and elasticity, which is distinctly different from poor-quality goods that easily deform.
6.4. Which loom models does VieTextile primarily provide a loom picker supply by manufacturer for?
Answer: VieTextile provides picking sticks for most common shuttle loom manufacturers in Vietnam, including: Tsudakoma (Air Jet, Water Jet), Toyota (JAT series), Picanol (OptiMax, Gamma), Sulzer / Itema (rapier loom series), and many others.
6.5. Is the replacement frequency longer when using a professional loom picker supply by manufacturer service?
Answer: Absolutely yes. OEM standard picking sticks have a much longer lifespan than low-quality goods. A genuine loom picker supply by manufacturer ensures you have parts that can withstand millions of operating cycles, reducing replacement frequency and maintenance costs.
6.6. How to place an order and receive expert consultation from VieTextile?
Answer: To receive accurate consultation and a genuine loom picker supply by manufacturer, please provide your loom model, current part code, or the type of yarn you are weaving. Contact us via the information below for the fastest support.
Do not compromise your fabric quality and loom lifespan by using unverified picking sticks. Choose the professional solution for long-term economic efficiency.
Contact VieTextile now for consultation and genuine loom picker supply by manufacturer, ensuring your loom always operates at optimal performance and superior fabric quality:
Contact Information:
Hotline: 0901 809 309
Email: info@vietextile.com
Website: https://vietextile.com
